Description
Automatic Respules Filling And Ultrasonic Sealing Machine Details
Technogen Enterprise is a trusted manufacturer, exporter and supplier of Automatic Respules Filling and Ultrasonic Sealing Machines in Ahmedabad, India, delivering technologically advanced solutions for pharmaceutical liquid packaging applications. This machine is engineered to perform accurate liquid filling followed by high-quality ultrasonic sealing of pre-formed open-top respules, ensuring leak-proof and contamination-free packaging.
Designed to meet the evolving requirements of pharmaceutical manufacturers, R&D laboratories, and formulation development centers, the machine offers a compact and modular structure suitable for pilot-scale production as well as controlled small-batch manufacturing. The integration of precision filling technology with ultrasonic sealing ensures consistent output quality while maintaining strict compliance with cGMP standards.
The Automatic Respules Filling and Ultrasonic Sealing Machine is ideally suited for filling inhalation solutions, sterile liquids, diagnostic samples, and other sensitive liquid formulations. Its flexible configuration allows seamless operation with minimal manual intervention while maintaining a high degree of accuracy and repeatability.
Key Features
-
Fully automatic filling and ultrasonic sealing operation
-
Designed for pre-formed LDPE and LLDPE respules
-
Compact footprint suitable for limited production areas
-
Modular construction for easy upgrades and customization
-
High precision peristaltic pump filling system
-
Automatic sealing with clean and uniform finish
-
PLC-controlled operation with touchscreen HMI
-
Low noise operation suitable for cleanroom environments
-
Easy changeover and minimal maintenance requirements
-
Built for continuous and reliable pharmaceutical use
Filling System
The filling system is engineered for precision, consistency, and product safety, making it ideal for pharmaceutical liquid formulations.
-
Peristaltic pump-based filling system
-
Single-head or multi-head configuration based on model
-
Adjustable fill volume range from 2 ml to 5 ml via PLC
-
Filling accuracy of ± 1 percent or better depending on viscosity
-
“No respule – no fill” logic to prevent product wastage
-
Product contact parts made from SS 316L and pharma-grade silicone tubing
-
Suitable for low to medium viscosity liquids
Sealing System
The ultrasonic sealing system ensures strong, uniform, and leak-proof sealing without generating excessive heat, making it ideal for sensitive pharmaceutical products.
-
Advanced ultrasonic sealing technology
-
Fully automatic sealing after completion of filling cycle
-
Clean edge finish with high seal integrity
-
Compatible with LDPE, LLDPE, and laminated films
-
PLC-controlled sealing time and energy parameters
-
Consistent seal quality across production batches
Control System
The machine is equipped with a modern control architecture that allows operators to monitor and control all critical process parameters efficiently.
-
PLC-based control system
-
Touchscreen HMI for easy operation and parameter setting
-
Real-time monitoring of filling and sealing cycles
-
Recipe management for different respule sizes
-
Fault indication and safety interlocks
-
User-friendly interface requiring minimal operator training
Machine Construction
The Automatic Respules Filling and Ultrasonic Sealing Machine is constructed in accordance with pharmaceutical manufacturing standards to ensure durability, hygiene, and ease of cleaning.
-
Product contact parts manufactured from SS 316L
-
Frame and external panels made of SS 304 with matt finish
-
cGMP-compliant design
-
Smooth surfaces for easy cleaning and maintenance
-
Rigid construction for vibration-free operation
-
Designed for long service life in pharmaceutical environments
Applications
-
Pharmaceutical inhalation solutions
-
Sterile liquid formulations
-
Respiratory drug packaging
-
Diagnostic and laboratory samples
-
R&D and formulation development batches
-
Pilot-scale pharmaceutical production
Advantages for Pharmaceutical Manufacturers
-
Ensures precise dosing for critical liquid medications
-
Minimizes contamination risk through controlled sealing
-
Reduces material wastage with intelligent filling logic
-
Improves operational efficiency and batch consistency
-
Suitable for both development and small-scale production
-
Supports compliance with regulatory and quality standards
Technical Specifications
| Parameter | TGRFS-15 | TGRFS-50 |
|---|---|---|
| Filling Range | 2 – 5 ml | 2 – 5 ml |
| Filling Accuracy | ± 1% | ± 1% |
| Output (Approx.) | 5 – 12 respules/min depending upon human efficiency | 45 – 50 respules/min depending upon human efficiency |
| Number of Filling Heads | 1 (Single Head) | 5 |
| Pump Type | Peristaltic Pump | Peristaltic Pump |
| Sealing System | Ultrasonic Sealing | Ultrasonic Sealing |
| Respule Type | LDPE / LLDPE | LDPE / LLDPE |
| Power Supply | 230 V AC, 50 Hz, Single Phase | 230 V AC, 50 Hz, Single Phase |
| Air Supply | 6 bar Clean Dry Air | 6 bar Clean Dry Air |
| Control System | PLC + HMI | PLC + HMI |
| Construction | GMP Model, SS 304 / SS 316L | GMP Model, SS 304 / SS 316L |
| Machine Weight | Approx. 120 kg | Approx. 120 kg |
| Noise Level | < 70 dB | < 70 dB |
Technogen Enterprise, based in Ahmedabad, India, continues to support pharmaceutical manufacturers with reliable, precision-driven packaging solutions. The Automatic Respules Filling and Ultrasonic Sealing Machine reflects a commitment to engineering excellence, regulatory compliance, and customer-centric design. Manufacturers seeking consistent performance, hygienic construction, and dependable after-sales support will find this machine well-aligned with their production and quality objectives.
